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Customizable Pulse-Jet Bag Filter: Intelligent Dust Removal Solution for Boiler Systems

As industrial environmental regulations become increasingly stringent, efficient and reliable dust removal equipment has become essential for boiler operators. Our independently developed Customizable Pulse-Jet Bag Filter achieves over 99.9% dust collection efficiency, featuring a modular design and intelligent control system, making it the preferred choice for industries such as power generation, metallurgy, and chemical processing.

1. Core Advantages

✅ High-Efficiency Filtration

Utilizes membrane-coated polyester needle felt, P84 high-temperature resistant fibers, and other premium filter materials.

99.99% capture rate for particles sized 0.1-5μm.

Emission concentration consistently below 10mg/m³, complying with the strictest standards (GB13271-2014).

✅ Intelligent Pulse-Jet Cleaning System

High-performance imported solenoid pulse valves (service life >1 million cycles).

0.5-0.7MPa compressed air for instant cleaning.

Automatic adjustment based on differential pressure sensors.

40%+ energy savings compared to mechanical shaking systems.

✅ Full Customization Options

Adaptable to boiler types (coal/biomass/gas).

Adjustable parameters:

Airflow capacity: 2,000–300,000 m³/h

Filtration velocity: 0.8–1.2 m/min

Chamber configuration: Single/Multi-compartment

Inlet/outlet design: Top/Side/Bottom entry

2. Innovative Technologies

�� 3D Airflow Distribution Technology

CFD-optimized airflow guides ensure >95% uniformity, preventing localized wear.

�� Explosion-Proof & Fire-Resistant Design

Temperature sensors + emergency air-cooling valves.

Optional spark arrestor.

Anti-static filter bags + grounded housing.

�� IoT Remote Monitoring (Optional)

Real-time tracking of pressure drop, temperature, and emissions.

Mobile alerts for maintenance warnings.

Data logging & analysis.

3. Application Scenarios

✔ Coal-Fired Boilers

Handles ≤300°C flue gas (with cyclone pre-treatment).

Case Study: 75t/h CFB boiler achieved:

Inlet: 1,200 mg/m³ → Outlet8.2 mg/m³

Pressure loss: <1,200 Pa

✔ Biomass Boilers

Anti-clogging filter media for sticky ash (e.g., potassium/sodium-rich residues).

2+ years of continuous operation without bag blinding in a 20t/h straw-fired boiler.

✔ Gas Boilers

Ultra-low emissions ≤5 mg/m³.

Compact modular design saves 30% space.

4. Service & Support

�� Full Lifecycle Service

Free site survey → 3D modeling → 72-hour trial operation.

2-year warranty on filter bags, 10-year structural durability.

⚡ Rapid Response

5 regional warehouses for fast spare parts delivery.

On-site support within 48 hours for emergencies.

�� Energy-Saving Optimization

Customized solutions to reduce operational costs.

5. Competitive Comparison

Feature ESP Wet Scrubber Our Bag Filter
Cost High Medium Flexible retrofits
Maintenance Complex Wastewater handling Online bag replacement
Particle Size >1µm >0.5µm >0.1µm
Secondary Pollution No Yes No

6. Global Success Stories

�� 600+ installations across 23 countries, including:

4×260t/h coal-fired boilers in Kazakhstan.

15t/h steam boiler for a Vietnamese rubber plant.

Pharmaceutical group (China-wide emission upgrade).

Why Choose Us?
✓ 18+ years of industrial dust control expertise.
✓ ASME & ISO 9001/14001 certified.
✓ 72-hour factory testing before shipment.


Post time: May-12-2025