As industrial environmental regulations become increasingly stringent, efficient and reliable dust removal equipment has become essential for boiler operators. Our independently developed Customizable Pulse-Jet Bag Filter achieves over 99.9% dust collection efficiency, featuring a modular design and intelligent control system, making it the preferred choice for industries such as power generation, metallurgy, and chemical processing.
1. Core Advantages
✅ High-Efficiency Filtration
Utilizes membrane-coated polyester needle felt, P84 high-temperature resistant fibers, and other premium filter materials.
99.99% capture rate for particles sized 0.1-5μm.
Emission concentration consistently below 10mg/m³, complying with the strictest standards (GB13271-2014).
✅ Intelligent Pulse-Jet Cleaning System
High-performance imported solenoid pulse valves (service life >1 million cycles).
0.5-0.7MPa compressed air for instant cleaning.
Automatic adjustment based on differential pressure sensors.
40%+ energy savings compared to mechanical shaking systems.
✅ Full Customization Options
Adaptable to boiler types (coal/biomass/gas).
Adjustable parameters:
Airflow capacity: 2,000–300,000 m³/h
Filtration velocity: 0.8–1.2 m/min
Chamber configuration: Single/Multi-compartment
Inlet/outlet design: Top/Side/Bottom entry
2. Innovative Technologies
�� 3D Airflow Distribution Technology
CFD-optimized airflow guides ensure >95% uniformity, preventing localized wear.
�� Explosion-Proof & Fire-Resistant Design
Temperature sensors + emergency air-cooling valves.
Optional spark arrestor.
Anti-static filter bags + grounded housing.
�� IoT Remote Monitoring (Optional)
Real-time tracking of pressure drop, temperature, and emissions.
Mobile alerts for maintenance warnings.
Data logging & analysis.
3. Application Scenarios
✔ Coal-Fired Boilers
Handles ≤300°C flue gas (with cyclone pre-treatment).
Case Study: 75t/h CFB boiler achieved:
Inlet: 1,200 mg/m³ → Outlet: 8.2 mg/m³
Pressure loss: <1,200 Pa
✔ Biomass Boilers
Anti-clogging filter media for sticky ash (e.g., potassium/sodium-rich residues).
2+ years of continuous operation without bag blinding in a 20t/h straw-fired boiler.
✔ Gas Boilers
Ultra-low emissions ≤5 mg/m³.
Compact modular design saves 30% space.
4. Service & Support
�� Full Lifecycle Service
Free site survey → 3D modeling → 72-hour trial operation.
2-year warranty on filter bags, 10-year structural durability.
⚡ Rapid Response
5 regional warehouses for fast spare parts delivery.
On-site support within 48 hours for emergencies.
�� Energy-Saving Optimization
Customized solutions to reduce operational costs.
5. Competitive Comparison
Feature | ESP | Wet Scrubber | Our Bag Filter |
Cost | High | Medium | Flexible retrofits |
Maintenance | Complex | Wastewater handling | Online bag replacement |
Particle Size | >1µm | >0.5µm | >0.1µm |
Secondary Pollution | No | Yes | No |
6. Global Success Stories
�� 600+ installations across 23 countries, including:
4×260t/h coal-fired boilers in Kazakhstan.
15t/h steam boiler for a Vietnamese rubber plant.
Pharmaceutical group (China-wide emission upgrade).
Why Choose Us?
✓ 18+ years of industrial dust control expertise.
✓ ASME & ISO 9001/14001 certified.
✓ 72-hour factory testing before shipment.
Post time: May-12-2025