In today’s rapidly growing (large-scale breeding) industry, feed preprocessing directly impacts livestock digestion efficiency and farm profitability. As a 15-year expert in agricultural machinery, I proudly recommend this professional-grade forage crusher integrating splitting, crushing, and fiberizing into one、 (high-efficiency operation).
1. Industry Pain Points: 3 Bottlenecks of Traditional Forage Processing
- Low manual efficiency: Traditional sickle processing handles only 300–500kg straw/day, failing to meet mid-sized farms’ 2+ ton daily demand.
- Poor uniformity: Hammer mills leave >30% long fibers, causing livestock pickiness and waste.
- Limited adaptability: Most machines cannot process both silage corn stalks (60%+ moisture) and dry straw (≤15% moisture).
2. Technological Breakthrough: Triple-Process Fusion System
Patented (Utility Model No. ZL2022 2 XXXXXXX.X) “Stepped Blade Arrangement + Differential Fiberizing” technology:
- Stage 1 Splitting Zone: 3 sets of interlocked alloy blades (HRC58–62 hardness) instantly tear compressed bales.
- Stage 2 Crushing Chamber: 32 reversible blades form a dynamic matrix, achieving 4–5 m³/h throughput.
- Stage 3 Fiberizing Module: Wave-shaped fiberizing plates (15°±2 angle) reduce fiber breakage to <12%.
3. 6 Core Advantages
① Flexible Power Options
- Standard 30kW motor (diesel engine optional)
- Siemens S7-200 SMART PLC control system
- Dual-voltage compatibility (380V/415V for export models)
② Wide Material Adaptability
| Material | Moisture Range | Output Size (mm) | Capacity (t/h) |
|---|---|---|---|
| Rice/Wheat Straw | 12–18% | 3–15 (adjustable) | 2.8–3.5 |
| Silage Corn Stalks | 55–65% | 5–20 (adjustable) | 4.0–4.8 |
| Alfalfa Hay | ≤14% | 2–10 (adjustable) | 3.2–3.6 |
③ Revolutionary Low Maintenance
- Modular blade design (3-minute replacement)
- SKF Germany auto-lubrication system for bearings
- Screen lifespan 3× longer (tested 800+ hours without damage)
④ Enhanced Safety
- Fully enclosed guard (GB10396-2006 compliant)
- Overload protection (response time ≤0.3s)
- Noise <82dB (measured at 1m distance)
⑤ Mobile Design
- Optional hydraulic chassis (150–450mm ground clearance)
- Towing model turning radius ≤4.5m
- Total weight 1.8 tons (including power system)
⑥ Smart Control
- 7-inch touchscreen: Real-time monitoring of load current, feed speed, and workload.
- IoT remote monitoring (4G module optional)
- Self-diagnosis for 21 fault types.
4. Case Study
Inner Mongolia Tongliao 10,000-Cattle Farm Report:
- Daily processing: 35 tons silage
- Energy savings: 27% lower than old equipment (~¥4,200/month saved)
- Feeding results: 41% less undigested fiber in feces
- ROI: 5.8 months (at local electricity rate: ¥0.68/kWh)
5. Buying Guide: Match Your Farm Size
- Small (<500 heads): SR-600 (22kW, 1.5–2 t/h)
- Medium (500–2,000 heads): SR-1000 (30kW, 3–4 t/h)
- Large (>2,000 heads): SR-1500 (45kW, 6–8 t/h) + auto-feeder
6. Service Commitment
- Warranty: 3 years for core components (motor, reducer, spindle)
- Spare parts: 8 warehouses nationwide (24-hour emergency dispatch)
- Training: 5-day free on-site operation training
- Support: Provincial service stations (2-hour response, 48-hour on-site)
7. Industry Trends
Under China’s 2023 Livestock Waste Resource Utilization Policy, forage processing equipment qualifies for up to 35% subsidies. Our machine is listed in the 2023–2025 National Agricultural Machinery Promotion Catalog, with 13% VAT exemption.
Post time: May-16-2025